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<blockquote data-quote="JimGore" data-source="post: 55600" data-attributes="member: 3"><p>Here are the pics for the jig. Use some 38mm thick pine roof stretchers to make the parts.</p><p></p><p>The more clamping parts you make, the better your result will be. You can easily clamp 5 or 6 layers at once in this jig without using any nails, screws, etc.</p><p></p><p>The first pic shows one of the "clamping parts". Use M6 threaded rod with big "penny washers" to apply the actual clamping pressure.</p><p></p><p>The long pieces of wood in the second jig line the clamping parts up to each other and make sure they are on the same level. These fit into recesses cut for them into the "clamping parts". You will do the same on the top and bottom.</p><p></p><p>The third pic shows a couple of panels I made with the jig. After coming out of the jig I attached the MDF strips to the edges you see in the photo. This was just to give me a bigger surface area to glue the baffle onto.</p><p></p><p>You could probably build this jig for about R60.</p><p></p><p>Ian.</p></blockquote><p></p>
[QUOTE="JimGore, post: 55600, member: 3"] Here are the pics for the jig. Use some 38mm thick pine roof stretchers to make the parts. The more clamping parts you make, the better your result will be. You can easily clamp 5 or 6 layers at once in this jig without using any nails, screws, etc. The first pic shows one of the "clamping parts". Use M6 threaded rod with big "penny washers" to apply the actual clamping pressure. The long pieces of wood in the second jig line the clamping parts up to each other and make sure they are on the same level. These fit into recesses cut for them into the "clamping parts". You will do the same on the top and bottom. The third pic shows a couple of panels I made with the jig. After coming out of the jig I attached the MDF strips to the edges you see in the photo. This was just to give me a bigger surface area to glue the baffle onto. You could probably build this jig for about R60. Ian. [/QUOTE]
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