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<blockquote data-quote="Byrd2" data-source="post: 62137" data-attributes="member: 384"><p>If you kerf the boards, leaving a reasonable unkerfed thickness toward the outside of the panel - eg 5mm, that should leave you with a smooth surface on the outside. Structural integrity of the panel can then be gained by gluing another thin board onto the internal wall of the panel. </p><p></p><p>We used to create curved chair seats using a similar method. although we used thinner ply so no kerfing was necessary, and it worked very well</p></blockquote><p></p>
[QUOTE="Byrd2, post: 62137, member: 384"] If you kerf the boards, leaving a reasonable unkerfed thickness toward the outside of the panel - eg 5mm, that should leave you with a smooth surface on the outside. Structural integrity of the panel can then be gained by gluing another thin board onto the internal wall of the panel. We used to create curved chair seats using a similar method. although we used thinner ply so no kerfing was necessary, and it worked very well [/QUOTE]
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