Author Topic: Missing toggle switches ?  (Read 8676 times)

Offline thenoizeguy

Missing toggle switches ?
« on: August 07, 2013, 09:06:33 PM »
If you are missing a press on toggle switch on your old Pioneer, Kenwood etc, you can make a new one quite easily.
Get a pack of DAS clay from CNA or art shop and a packet of Interfix 1001 plastic from builders.
Take an existing toggle and use to make a mould in the clay.
Melt the plastic as per instructions on the pack and pour into the hardened clay mould ( I used a heat gun to get the plastic really soft )
Before the plastic hardens, make a slot in the back for the toggle to mount on the switch. I used a piece from a quarter inch jack ( where you solder the neg )
This also helps to pull it out the mould.
The plastic can be trimmed and shaped afterwards so don't worry about overfilling the mould.
I used Sprayon fine silver which looks very similar to brushed aluminium when dry.
This is a cheap fix and it's hard to tell the difference from the original....might even work for knobs too.
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Offline King_Julian_S

Re: Missing toggle switches ?
« Reply #1 on: August 09, 2013, 08:49:08 AM »
Tax for tip T..,
Maybe also post in DIY
Non audiophile music lover...

Offline mahleu

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Re: Missing toggle switches ?
« Reply #2 on: August 13, 2013, 08:00:22 PM »
Excellent, i'm going to try this. How much is the plastic stuff?
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Offline oNyX

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Re: Missing toggle switches ?
« Reply #3 on: August 14, 2013, 12:24:29 AM »
Wish I can get identical rubber grips for my treble and balance.
Recapping of vintage equipment isn't restoration. By definition, restoration means returning to it's original condition. New caps isn't vintage.

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Offline thenoizeguy

Re: Missing toggle switches ?
« Reply #4 on: August 16, 2013, 04:51:38 PM »
Sorry for the late reply......soaking up some sun in warmer climates...the plastic was R40/ sachet at Builders fourways...should be the same everywhere. One sachet gives you about a "golf ball" of plastic..good luck
Expensive cables come in fancy silk lined wooden boxes to make you feel better about spending a fortune on them.

Offline thenoizeguy

Re: Missing toggle switches ?
« Reply #5 on: August 22, 2013, 11:48:03 AM »

The power switch is made from the interfix plastic. I sprayed it with Aerolak ( fine silver ) seems to be the closest match to brushed aluminium.
Not perfect for first effort but better than nothing.
Expensive cables come in fancy silk lined wooden boxes to make you feel better about spending a fortune on them.

Offline Family_Dog

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Re: Missing toggle switches ?
« Reply #6 on: August 22, 2013, 05:32:16 PM »
Topic 'Stuck' before it gets swallowed up.


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Offline darrylo

Re: Missing toggle switches ?
« Reply #7 on: August 22, 2013, 05:47:07 PM »
awesome. I have a Sony 1120 with a missing toggle switch :thumbs:
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Online Tom

Re: Missing toggle switches ?
« Reply #8 on: December 10, 2013, 04:39:39 PM »
Brilliant - tx
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Offline Skylark

Missing toggle switches ?
« Reply #9 on: December 10, 2013, 05:07:42 PM »
What is that intermix plastic?
Is it made to be melted into moulds?
First I have heard of it, what is it typically used for?
Music is in the Mind

Offline ghostinthemachine

Re: Missing toggle switches ?
« Reply #10 on: December 10, 2013, 05:27:44 PM »
This is very clever! Thank you for the share.
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Offline WD

Re: Missing toggle switches ?
« Reply #11 on: December 10, 2013, 07:36:44 PM »
What is that intermix plastic?
Is it made to be melted into moulds?
First I have heard of it, what is it typically used for?

From their website:  http://www.interfix.co.za/1001-Plastic/Interfix-1001-Plastic/eny_fly_default.tpl.html

Interfix 1001 Plastic
Interfix 1001 Plastic contains plastic granules that melt when put into hot water. 1001 Plastic can then be moulded into any shape. 1001 Plastic indeed has 1001 uses!

Price per Unit (piece): R25.00



Product Description:

Interfix 1001 Plastic contains plastic granules that melt when put into hot water. 1001 Plastic can then be moulded into any shape. 1001 Plastic indeed has 1001 uses! Some Examples of 1001 Plastic uses: Pool Parts, Moulds, Fill that gap in your Dentures, Knitting Needle ends, Gear Levers, etc.

Have ordered some to give it a try.

Offline Skylark

Missing toggle switches ?
« Reply #12 on: December 10, 2013, 08:22:37 PM »
Very handy stuff and not overly expensive.
Music is in the Mind

Offline ingenieus

Re: Missing toggle switches ?
« Reply #13 on: January 22, 2014, 08:03:37 PM »
Fill that gap in your Dentures? Wow!  :nutter:

Online itscraig

Re: Missing toggle switches ?
« Reply #14 on: May 07, 2014, 05:54:08 PM »
Fill that gap in your Dentures? Wow!  :nutter:
hell, make a complete set, brilliant find.