Author Topic: 100 watt Tube Amplifier  (Read 2584 times)

Mars

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100 watt Tube Amplifier
« on: October 23, 2009, 06:36:37 am »
I had a request to design a 100watt tube amplifier - that is 50 watts per channel integrated stereo amplifier - and supply it as a kit. I would like to share the progress of the project with the forum.

The first step was to decide on a circuit. That was easy, because I have had good results with the Dynaco circuits.



I looked at the data sheets of KT88 and 6550 tubes. One pair can give 50watts of power without too much strain. From Duncan's tube data (http://tdsl.duncanamps.com/show.php?des=6550A I got this:

AB1 U/L 40%    436          2x87             2x600    6000    50    1.5    B+ = 500V

I wanted cathode bias, so 50 watts seems completely feasible at 500V on the plate and individual cathode resistors.

I designed the power transformer and checked the values on some software. All seemed well and I started rolling the transformer:



I use 0.1mm mylar interleaving and interleave each layer

Last is the filament windings:



A close up of the windings:







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Schalk

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Re: 100 watt Tube Amplifier
« Reply #1 on: October 23, 2009, 06:57:38 am »
Very neat winding Karel  8)
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Mars

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Re: 100 watt Tube Amplifier
« Reply #2 on: October 23, 2009, 08:43:02 am »
Next is the chassis

I chose brushed stainless steel for strength, non magnetic properties and finish:



The hardware goes on:





and finally... the tubes...

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GearSlave

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Re: 100 watt Tube Amplifier
« Reply #3 on: October 23, 2009, 08:48:22 am »
I'm loving that chassis. Awesome metalwork skills there!

ghostinthemachine

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Re: 100 watt Tube Amplifier
« Reply #4 on: October 23, 2009, 08:56:19 am »
Oh Nelly!! That is a beaut!!

Just yesterday I looked at the Dynaco kits offered by a company in the US.
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ece

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Re: 100 watt Tube Amplifier
« Reply #5 on: October 23, 2009, 09:12:30 am »
Wow-great work.  Any chance of a write up on how to construct a transformer and where to source component parts?

Mars

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Re: 100 watt Tube Amplifier
« Reply #6 on: October 23, 2009, 09:42:43 am »
Sure thing... all the usual disclaimers included obviously (thinks: where can I download a disclaimer to copy and paste). What type of transformers would interest you as a subject of study?
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ghostinthemachine

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Re: 100 watt Tube Amplifier
« Reply #7 on: October 23, 2009, 09:47:07 am »
Sure thing... all the usual disclaimers included obviously (thinks: where can I download a disclaimer to copy and paste). What type of transformers would interest you as a subject of study?

Simple output transformer winding techniques would be nice...
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chipwelder

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Re: 100 watt Tube Amplifier
« Reply #8 on: October 23, 2009, 10:50:20 am »
Where'd you get non-magnetic stainless steel chassis?
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Mars

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Re: 100 watt Tube Amplifier
« Reply #9 on: October 23, 2009, 10:59:43 am »
All stainless steel are nonmagnetic ???

I had my doubts for a moment and ran out to the workshop to get a speaker driver... yip... stainless steel is non magnetic :D

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iondb

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Re: 100 watt Tube Amplifier
« Reply #10 on: October 23, 2009, 12:59:27 pm »
Eish!!!!!!   I can't see stuff like this.  Where am I gonna get the moola to buy this one   :D  Looking really good.

chipwelder

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Re: 100 watt Tube Amplifier
« Reply #11 on: October 23, 2009, 01:43:44 pm »
What grade of stainless, I tried just about everything in the house that says or looks like stainless and it is magnetic...  ??? the really thin stuff does not pull much cause it saturates veddy quickly... but the rest all pulls... You may be right though - most of what I tried is of the stains less variety...
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ece

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Re: 100 watt Tube Amplifier
« Reply #12 on: October 23, 2009, 04:14:10 pm »
If you try to sell stainless at the scrap yard they generally test it with a magnet.  Unfortunately this is not a good test.

4 kinds of stainless:
Martensitic   - magnetic
Ferritic        - Magnetic
Austenitic    - non-magnetic
Duplex         - magnetic


Fortunately austenitic covers 304 and 316 stainless and these I believe are the most common.

ece

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Re: 100 watt Tube Amplifier
« Reply #13 on: October 23, 2009, 04:16:52 pm »
I perhaps should add that 304 and 316 are slightly magnetic depending upon composition, heat treatment and degree of cold work.

All info from columbus steel Pocket guide to stainless steel.

chipwelder

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Re: 100 watt Tube Amplifier
« Reply #14 on: October 23, 2009, 04:55:59 pm »
Thanks useful... would esplain why none of the knifes I used were non-magnetic... didn't know you could keep steel in the austinitic state...
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